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Iron-Nickel-Cobalt Alloy Fine Powder
(R&D)

Download the Product Materials
  • #FinePowder
  • #Crystallinity
  • #ElectricalInsulationAndOxidationResistance
  • #SurfaceTreatment
  • #MagneticProperties

Features of Iron-Nickel-Cobalt Alloy Fine Powder

Uniform Particle Distribution Developed using wet synthesis technology

packing

Particle Shape:
0.2 to 1.0µm
Average Particle Size with
Sharp Distribution

packing

Crystallinity:
Well-Crystallized
Aggregates Ranging from a
Few nm to Tens of nm

block

Surface Treatment:
Special surface coating
providing electrical insulation
and oxidation resistance

adjust

Magnetic Properties Adjustment:
Optimizable Magnetic
Properties and High
Saturation Flux Density

*Note: These values are representative of our development products. For more specific product details, please inquire.
*Particularly for applications in soft magnetic materials.

Properties of Iron-Nickel-Cobalt Alloy Fine Powder

Ultra fine powder with magnetic properties and surface coating

・Customization:Composition ratio, particle size, and surface treatment can be adjusted to meet customer requirements
・Particle Shape:Average particle diameter of 0.2 to 1.0μm with a sharp particle size distribution
・Crystallinity:Aggregates of micro-crystals ranging from a few nanometers to tens of nanometers
・Surface Treatment:Special surface coating providing electrical insulation and oxidation resistance
・Magnetic Properties Adjustment:Magnetic properties can be optimized according to the needs by adjusting the composition. Especially notable for its high saturation magnetic flux density (Bs) in soft magnetic material applications

Particle Size Distribution

Lineup of Iron-Nickel-Cobalt Alloy Fine Powder

Customizable to Meet Your Needs

Composition ratio, particle size, and surface treatment can be customized according to customer requirements, please feel free to contact us. Below are reference values for soft magnetic material applications. Composition ratio, particle size, and particle shape can be adjusted to meet specific needs.

Composition Iron-based alloys (e.g., iron nickel (Fe-Ni), iron cobalt (Fe-Co), iron nickel cobalt (Fe-Ni-Co))
Particle shape Spherical particle
Saturation magnetic flux density (Bs) 1.2 – 2.0T (adjustable arbitrarily according to the components)
Mean particle diameter 0.2-1.0μm
Surface coating Allows insulation coating on the surface

Applications and Usage Examples of Iron-Nickel-Cobalt Alloy Fine Powder

Main Applications and Potential Use

Our Iron-Nickel-Cobalt Alloy Fine Powders utilize their properties for the following potential applications:

Examples of Soft Magnetic Property Applications:

  • Inductor core materials
  • Electromagnetic shielding materials

Examples of Fine Alloy Powder Application

  • Powder metallurgy
  • Metal injection molding
  • Materials for forming such as 3D printing

Examples of Catalyst Material Applications:

  • Hydrogen production
  • Diamond synthesis
  • Zinc-air battery catalysts

Case Studies of Iron-Nickel-Cobalt Alloy Fine Powder

Metal powder production using
unique wet synthesis method

There are various methods to produce metal powders, such as atomization, spray pyrolysis, PVD, wet synthesis, carbonate process, but our Iron-Nickel-Cobalt Alloy Fine Powder is produced via wet precipitation. Wet precipitation is a safe and low-energy consumption manufacturing process.

Detailed information on the wet synthesis method “What is crystallization?”

FAQ

FAQ about Iron-Nickel-Cobalt
Alloy Fine Powder.

What is the particle size distribution of iron-nickel-cobalt-based alloy powder?
Our Iron-Nickel-Cobalt Alloy Fine Powders are produced by precise particle size control and have a very sharp particle size distribution with an average particle size ranging from 0.2 to 2.0μm. The average particle size can be controlled within this range as required.
Is alloying with elements other than iron (Fe), nickel (Ni), and cobalt (Co) also possible?
Due to the restrictions of the wet process that we have adopted, it is possible to alloy with elements that have chemical properties similar to iron.
What kind of improvement is expected when used for inductors?
Our Iron-Nickel-Cobalt Alloy Fine Powders, with their small particle size and high saturation magnetic flux density, contribute to the reduction of losses at high frequencies and the improvement of DC superposition characteristics.

Contact Us with Your Questions and Ideas

ombining Sumitomo Metal Mining’s expertise with industry insights, X-MINING is here to innovate and solve challenges.
If you see potential, don’t hesitate to reach out with any questions you may have!